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Exhaust leak around my O2 sensor

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  • Exhaust leak around my O2 sensor

    I put a Stinger 3" downpipe on my SVO. I put a new O2 sensor on the car, but I have a leak around it now. I've tightened the hell out of it, even when hot. I also tried putting another copper washer on there in addition to the ones that came on it out of the box, but that just made it worse. Any ideas?
    86 SVO, 69 AMX, 91 SHO, 91 Bronco

  • #2
    teflon tape maybe? That or try another O2 sensor. If it still leaks - you might consider the threads on the DP you bought to be FUBAR'ed.

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    • #3
      Wouldn't the heat from the exhaust disintegrate teflon tape? I'll give it a try, but it wouldn't surprise me if the threads were messed up. The section of the downpipe with the O2 sensor bung is a used stock downpipe. It screws in easily, though.
      86 SVO, 69 AMX, 91 SHO, 91 Bronco

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      • #4
        Originally posted by 1fastII
        The section of the downpipe with the O2 sensor bung is a used stock downpipe. It screws in easily, though.
        Do you mean "used stock downpipe", or do you mean "used cast iron elbow"? Teflon tape is not likely going to be a permanent fix. If cast iron, someone may have previously overtightened the threads and done permanent damage. If it's a nut welded to the downpipe, the nut can be ground off and a new 18mm nut welded on in the same place.

        PLEASE NOTE: The O2 sensor CAN NOT BE INSTALLED PARALLEL WITH THE GROUND! It needs to be installed with at least a 15* downward slope, otherwise humidity will collect inside it in critical areas that will destroy it prematurely.

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        • #5
          Did you apply never seize? I had one "stop" on me and it was because I didn't use never seize, was galled about half way. Applied never seize and it went all the way!



          HTH, Eric
          -Eric
          85 1C, 85.5 1B
          10 GT Premium
          01 Jeep Wrangler

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          • #6
            Yeah, I meant used stock elbow. I'll try some anti-seize.
            86 SVO, 69 AMX, 91 SHO, 91 Bronco

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