Announcement

Collapse
No announcement yet.

Endurance engine build, what to do, what to do?

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

  • #16
    I've got a sump that can be installed in the fuel cell, I was a little concerned about using it because when you're empty, then you're really empty.

    I like the transfer pump and reservoir idea. Low pressure to the reservoir and then high pressure from there?

    Bob

    Comment


    • #17
      Originally posted by Horsewidower View Post
      I like the transfer pump and reservoir idea. Low pressure to the reservoir and then high pressure from there?
      Yup. You could implement the same idea completely in tank to keep things tidy by just adding a couple hose connections at the filler plate and an external supply pump to the container. Just have an extra switch so you can flip over to the reservoir once the pressure starts to drop. That should give you a couple laps warning without having the lap times drop.

      Comment


      • #18
        For the fuel set-up, have you considered this?

        http://www.atlinc.com/US/catalogmenu.html (click on 21)

        As for the rest, a very wise and experienced racer/racecar fabricator told me to manage airflow...all of the radiators, intercoolers, oil coolers, etc., won't make any difference if you can't get air to flow through them and out of the engine compartment. He makes sure everything is in direct airflow and the surrounding areas of the coolers sealed so that air cannot go around the coolers. You'll only know this with sustained runs at racing speeds, however.

        He's also big into making sure your oil supply is never interrupted (Accusump good!) but also make sure that the oil is always around the oil pump pick-up using proper baffling. Might as well put in a windage tray/main studs etc., too.

        Another point is to make sure the water pump does not cavitate at the rpm's you'll be racing at, so ask around for what pumps and pullies to use.

        I hope everything goes well!

        WS

        Comment


        • #19
          Originally posted by Pat_in_L.A. View Post
          Also, practice brake pad changes per axle to line up with gas stops. My pad changes were fronts every second stop (4+ hrs) and rears every third stop (every 6+ hrs). Brake pad changes were always done before refueling was completed. One guy did both sides, a side at a time just to eliminate the possibility of mistakenly blowing out a caliper piston.
          wow, thats a fast brake change. is that with stock calipers? I guess with proper maintance on parts, and doing it a few dozen times, and power tools you can get into a groove, but still...
          redneck engineered 84 2a, stock 84 1D.

          Comment


          • #20
            They started off as stock calipers and were mildly massaged. I made up thicker pads on the mill from DS11 pads for an AP Lockheed caliper. Stock front pads would have last less than an hour. Front calipers saw some time in the mill. Rear calipers had lathe time removing the threads from the park brake mechanism so that the piston could be retracted with channel locks. Remove one slider bolt, hinge the caliper out, kick out the old pads, slide in the new pads, retract the piston, replace the caliper and bolt. Wham bam, done deal. The only air tool used was for removing the wheel.

            Comment


            • #21
              Bob, I looked for Milliken's SAE paper on turbo engines but don't have it yet. Could you give us a run down on what's in it?

              As far as the build. Do you have the 2.5 stuff(crank & block) already?

              I have read the same thing on the stock rod limits, 6800 stock and with good prep and bolts 7200.

              Comment


              • #22
                CP86SVO: That's the sump I have.

                Raven: I don't have the 2.5 stuff yet.

                It might be worth running ES just so we don't have to deal with the rules concerning the 10 gallon limit.

                Comment


                • #23
                  Using the typical "hp x bsfc=pounds of fuel per hour" with bsfc = .6, pph at 64.9, we have hp at 64.9/.6 = 108hp. Crap that ain't going to work!!

                  250 hp equals 21 gallons per hour.

                  Pat!!!!

                  On edit: Of course it doesn't run all out for an entire lap, I wonder what factor to use to get an average fuel usage per lap?
                  Last edited by Horsewidower; 03-24-2008, 10:27 PM.

                  Comment


                  • #24
                    Thanks Mike. By the way, love those Catholic girls.

                    So using .7 full throttle, 154 hp max on 22 gallon tank for a two hour interval.

                    250 hp would be 14.7 gallons per hour. So we could run 1 and 1/2 hours on a 22 gallon tank. So we need ~ 8 gallons more to get two hours.

                    Of course that means at the wheel we are looking at .85 of that number so... 212 at the wheel.

                    Pretty tame engine.

                    Ok, so we are looking at a very tame build, can we increase fuel efficiency with a higher CR and low boost? Let's say 10:1, less than 10 psi boost?

                    Technically we shouldn't be using boost pressure as a determinate, we really need to talk about airflow. I think we'd need to pick a turbo with as low a backpressure as possible in the 4000 to 6800 rpm range. Who cares about something that comes in earlier than that, we don't drive down there.

                    Comment


                    • #25
                      Originally posted by Horsewidower View Post
                      Ok, so we are looking at a very tame build, can we increase fuel efficiency with a higher CR and low boost? Let's say 10:1, less than 10 psi boost?
                      higher CR => lower boost requirement => less heat in charge air (normally..) => more timing => lower BSFC = good stuffs.

                      Technically we shouldn't be using boost pressure as a determinate, we really need to talk about airflow. I think we'd need to pick a turbo with as low a backpressure as possible in the 4000 to 6800 rpm range. Who cares about something that comes in earlier than that, we don't drive down there.
                      running the turbo in crossover is pretty much a requirement when dealing with BSFC related performance. a t3 cold side could supply the needed 25lb/air at .7PR at ~68% eff. more modern turbo would put less heat into the charge air. (ie: T04E 60 trim sits around 80% eff at those PR and flow) a VATN would be wonderful for backpressure.
                      redneck engineered 84 2a, stock 84 1D.

                      Comment


                      • #26
                        Alex, great input thanks. Crossover would be awesome. 80% efficency would be incredible. My next task was going to be to start combing the compressor maps. You've helped narrow it down.

                        Thanks

                        Comment


                        • #27
                          Has anyone ever tried these out?

                          Comment


                          • #28
                            Originally posted by CP86SVO View Post
                            Has anyone ever tried these out?

                            http://www.aerocharger.com/
                            Haha. I like that Corky Bell quote in their website. "The VATN is a whole new deal." . That tells you how old his book is.

                            The VAT or VNT was designed and patented at the now defunct Turbotech in North Hollywood between the years of 1978 and 1982. The prototype was installed on a daily driven Lancia Scorpion. Concurrent design and development was being done by John Knepp and Don Devendorf at Electramotive, and several patent right phone calls were made to remind them about the patent. The patent rights were eventually bought by Garrett.

                            To answer your question, several manufacturers have used VAT or VNT.

                            Comment


                            • #29
                              Originally posted by Horsewidower View Post
                              Ok, so we are looking at a very tame build, can we increase fuel efficiency with a higher CR and low boost? Let's say 10:1, less than 10 psi boost?

                              Technically we shouldn't be using boost pressure as a determinate, we really need to talk about airflow. I think we'd need to pick a turbo with as low a backpressure as possible in the 4000 to 6800 rpm range. Who cares about something that comes in earlier than that, we don't drive down there.
                              I think that you have reached just about the optium that the 2.3 likes in the way of compression and be safe. What you should be looking for, optiumizing squish and maximizing swirl. Bo can give you some good ideas on that. Do Pats mods, pick up a nice ball bearing turbo, put in the best intercooler you can get, run some higher RPMs and go have some fun! If you are looking at turbos and airflow consider the cam choice too.

                              Comment


                              • #30
                                Originally posted by Raven855 View Post
                                . Do Pats mods, pick up a nice ball bearing turbo, put in the best intercooler you can get, run some higher RPMs and go have some fun! If you are looking at turbos and airflow consider the cam choice too.
                                in the vein of best intercooler, have you taken a look at going water/air. Since the conductivity between air/water vs air/air allows for much higher charge heat extraction per area in the IC, you can run a much smaller sized IC for the same amount of heat removal, and the resultant lower pressure low and increased flow. The downfall is it weighs more and you have another pump to fail.

                                less flow restriction = lower compressor outlet pressure = lower compressor outlet temperatures and lower turbine inlet pressures = MORE POWER.

                                since you also have a higher thermal mass in the system, you can toss a slug of hot charge air at it for a short period (overboost, push to pass, etc) and not have skyrocketing air temps.

                                edit: just thought of this, you can also mount the radiator for the IC in the shade (under the rear end), which _might_ mitigate some of the stupidly hot air temps on track.
                                Last edited by Alex L; 03-25-2008, 07:15 PM.
                                redneck engineered 84 2a, stock 84 1D.

                                Comment

                                Working...
                                X